2.5kw 380V Sterilized Automatic Packaged Drinking Water Plant Filling And Capping Machine
Advanced Blow-Fill-Seal Technology
Our ultra-clean sterile Blow-Fill-Seal (BFS) machines provide comprehensive packaging solutions for both hot filling (82-92°C) and low-temperature cold filling (4-15°C) applications. This integrated system streamlines the entire liquid packaging process from raw preform to finished, sealed bottles within a single continuous unit.
Integrated Packaging Process
Unlike traditional packaging lines requiring separate machines for blow molding, filling, and capping, our BFS systems eliminate fragmentation by combining all three core functions into one seamless workflow. The process begins with heating plastic preforms (PET, PP, or HDPE) to a malleable state, then using high-pressure air to stretch and blow them into custom bottle shapes. Immediately after forming, bottles move directly into the filling chamber without external air exposure, where precise liquid volumes are dispensed. Finally, filled bottles proceed to the capping module where seals are applied and secured in a closed, controlled environment.
Key Advantages
- Minimized Contamination Risk: Eliminates intermediate transfer steps, reducing microbial contamination rates to near zero while meeting strict GMP and FDA 21 CFR standards
- Enhanced Production Efficiency: Cuts overall production time by 30% or more compared to traditional split-line systems
- Reduced Energy Consumption: Up to 35% less energy usage than separate machines through shared power systems and optimized heat recovery
- Advanced Customization: Closed-loop temperature control for uniform bottle wall thickness (±0.05mm tolerance)
- Precision Filling: Automated filling accuracy with error ≤0.5% per bottle
- Adaptable Capping: Modular design accommodates different lid types including screw caps, flip-tops, and tamper-evident lids
Technical Specifications
Power Rating: 2.5kW
Voltage: 380V
Production Capacity: 15,000 to 81,000 bottles per hour (500ml containers)
Bottle Size Range: 100ml small-dose vials to 2L large containers
Temperature Ranges: Hot filling 82-92°C, Cold filling 4-15°C
Material Compatibility: PET, PP, HDPE preforms
Operational Benefits
- Labor Efficiency: 50% fewer operators required compared to split lines
- Space Optimization: 40% smaller factory footprint
- Waste Reduction: Minimal defective bottles through consistent processing
- IoT Monitoring: Real-time tracking of production metrics, speed, yield, and defect rates with remote maintenance capabilities
Ideal for high-volume beverage production, pharmaceutical packaging, and cosmetic liquid products, our BFS machines represent the cornerstone of modern, sustainable liquid packaging solutions that align with industry efficiency goals and global regulatory requirements.
